Senior Mechanical Engineer - NPD

Location: Chelmsford, MA

Remote Type: Hybrid

Time Type: Full time

Job Description

ZOLL Medical is a growing, innovation-driven company on the forefront of delivering medical devices to save lives, and software solutions to improve efficiency. With customers in more than 140 countries, we continue to expand our reach, as well as our product offerings. Hospitals, emergency medical services (EMS), and others trust us to provide high-quality products and exceptional customer service. ZOLL products are used every day across the globe to save the lives of people who suffer sudden cardiac arrest. From Real CPR Help® technology—an industry first—to the world’s only wearable defibrillator, our capabilities and features set us apart. But none of this would be possible without the motivation and dedication of ZOLL employees, and we’re invested in their success.

We offer competitive salaries and a comprehensive benefits package. Join our team. It’s a great time to be a part of ZOLL!

Due to the on‑site requirements of this position, applicants are expected to reside within a reasonable commuting distance of the designated work location, Chelmsford, MA. This role does not offer relocation. 

Job Summary:

As a Senior Mechanical Engineer on our R&D team, you will execute the design of parts, assemblies, and enclosures for new and revised Defibrillator and Ventilator products or sub-systems.

This position will collaborate with a cross functional team of engineers and scientists in support of thermal management, ingress protection, EMI isolation, and shock/vibration control per defined product goals. The team member is also expected to apply good design practices, procedures, and design criteria in the development of assemblies and subsystems. The role is primarily technical in nature but may include limited project management duties.

Essential Functions:

• Layout and develop new product designs.  
• Complete engineering mechanics analysis, thermal/flow analysis, and tolerance analysis.
• Complete design refinement to support Design for Manufacture and Assembly objectives.
• Create detailed design documentation of new and revised products including part drawings, assembly documents, Bills of Materials, and purchasing specifications.
• Create Engineering Change Orders to enable control and release of designs to production under the ZOLL Quality System.  
• Support document preparation for test and regulatory submission of new/existing designs.  
• Support development of risk assessments and FMEA for creation of the design history file.
• Lead and participate in technical design reviews for new or revised products and other projects as assigned.
• Present new designs to suppliers and evaluate samples and prototypes for build and test.  
• Conduct part, subsystem, and system verification and validation testing of new designs complete with supporting documentation.
• Conduct design of experiments and laboratory testing of new and legacy products and document results.
• Support management in preparation of schedule, budget and project reporting.

Skills Requirements:

• Proficiency with SolidWorks including Design, Drawing, and PDM. CSWP preferred.
• Working knowledge of GD&T and drawing creation per ASME Y14.5 2009 or later.
• Ability to design, document and analyze parts encountered in packaging of embedded systems (such as molded plastic housings, sheet metal, gaskets, PCBs, LCDs, cables and labels).
• Strong written and verbal communication skills.
• Excellent problem-solving skills.
• Ability to work with minimal oversight, i.e. “self-motivated”.
• Ability to handle confidential information with discretion and skill.
• A demonstrated commitment to continuous improvement of job-related skills.
• Molded plastic part design, injection mold design, and materials knowledge including qualification and specification is required.
• Ability to design enclosures and assemblies to pass mechanical testing including shock/vibration, water ingress, and impact is required.
• Experience designing for IEC 60601 testing is a plus.
• Experience with SolidWorks Simulation and Structural/Thermal/Flow modeling and analysis is a plus.
• Experience utilizing Minitab for Design of Experiments analysis is a plus.
• Experience using and programming vision systems for automated part measuring and inspection is a plus.

Required/Preferred Education and Experience:

• Bachelor of Science in Mechanical Engineering or equivalent. MS degree preferred.
• Requires a minimum of 6 years Mechanical Engineering and product design experience.
• Experience in medical or other highly regulated industry is strongly desired.

ZOLL Medical does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need ZOLL immigration sponsorship (e.g. H1B, TN, STEM, OPT, etc.) either now or in the future.

The annual salary for this position is:

This position is eligible for an annual bonus in accordance with the company's bonus plan. Factors which may affect starting salary include geography, skills, education, experience, and other qualifications of the successful candidate. Details of ZOLL's comprehensive benefits plans can be found at www.zollbenefits.com.

Applications will be accepted on an ongoing basis until this position is filled. For fully remote positions, compensation will comply with all applicable federal, state, and local wage laws, including minimum wage requirements, based on the employee’s primary work location.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, disability, or status as a protected veteran.

ADA: The employer will make reasonable accommodations in compliance with the Americans with Disabilities Act of 1990.