Manager / Assistant Manager - QA/QC
Team: Inspection
Location: Mumbai
Commitment: Full-time
Workplace Type: onsite
Key Responsibilities:
- Demonstrate thorough knowledge of applicable international and domestic codes and standards (ASTM, EN, ISO, IS, etc.).
- Conduct project Kick-off Meetings and Pre-Inspection Meetings with clients and suppliers.
- Liaise with ASME Authorized Inspectors, Third-Party Inspection Agencies (TPIAs), and clients for inspection and certification activities.
- Prepare, review, and obtain approval for Inspection and Test Plans (ITPs), Quality Assurance Plans (QAPs), Weld Maps, and WPS/PQR documentation for pressure vessels, stacks, and structural items.
- Review engineering drawings for material specifications, design data, heat treatment requirements, and ensure use of the latest revisions for BOM preparation and procurement.
- Prepare Technical Delivery Conditions (TDCs) aligned with BOMs, applicable standards, and client specifications.
- Review project specifications (EIL, IBR, ASME, TPIA, consultant, and client requirements) and ensure full compliance for materials, procedures, and documentation.
- Prepare and approve QC procedures related to NDE, hydrotesting, PWHT, PMI, ferrite testing, painting inspections, and QMS activities.
- Develop, review, and update SOPs and QMS procedures as required.
- Coordinate raw material inspections at supplier locations; liaise with TPIAs, review inspection reports, verify MTCs, issue Inspection Release Notes (IRNs), and authorize material dispatch.
- Manage the Non-Conformance Report (NCR) system, including issuance, evaluation, root cause analysis, corrective and preventive actions, and documentation of lessons learned.
- Investigate customer complaints and feedback, perform root cause analysis, and implement effective corrective measures.
- Perform inspections at all project stages, including raw material, in-process, PWHT, hydrotesting, final visual and dimensional inspections, and painting, in accordance with approved ITPs.
- Maintain comprehensive quality records, including inspection reports, test results, certifications, and photographic evidence.
- Analyze quality issues, identify trends and root causes, and implement sustainable improvement actions.
- Collaborate effectively with cross-functional teams to achieve project quality objectives.
- Communicate clearly and professionally with internal teams, clients, consultants, and external stakeholders.
Basic Qualifications:
- B.E. or Diploma in Mechanical, Metallurgy, or Production Engineering.
Preferred Certifications (Added Advantage):
- ASNT Level II certification in RT, UT, PT, and/or MPI.
- Welding certifications such as CSWIP or AWS.
- Painting and coating certifications such as SSPC, NACE, or BGAS.
Other Requirements:
- Prior experience in Oil & Gas, Fired Equipment, Process Equipment, or Heavy Engineering industries.
- Proven experience in quality control within fabrication or manufacturing environments.
- Strong analytical, documentation, and problem-solving skills.
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