In this role you will:
- Design, develop, and optimize battery thermal management systems for high-performance eVTOL battery packs.
- Conduct thermal modeling, simulations, and validation testing to ensure battery safety, efficiency, and longevity.
- Collaborate with battery design, powertrain, aerodynamics, and system integration teams to optimize thermal performance.
- Develop innovative cooling and heating strategies for high-power battery applications, ensuring compliance with aerospace safety standards.
- Lead failure mode analysis (e.g., thermal runaway mitigation) and define safety-critical thermal management strategies.
- Support battery certification efforts by working with regulatory agencies and ensuring compliance with aviation standards.
What you will do:
- You will take part in designing, testing, and validating advanced battery thermal management solutions to improve safety, performance, and efficiency.
- You will support cross-functional teams, including battery design, mechanical, electrical, and system integration teams, to optimize thermal performance.
- You will help support problem-solving activities related to thermal challenges in battery packs, including cooling efficiency, heat dissipation, and thermal runaway mitigation.
- You will take part in coordinating thermal validation and verification testing to meet aerospace industry safety standards.
- In some areas, you will be working closely with certification, safety, and compliance teams to ensure battery thermal management solutions align with regulatory requirements.
- You will plan and execute thermal analysis, CFD simulations, and lab-scale prototype testing to validate thermal performance.
- As a Staff Battery Thermal Design Engineer, you will help define thermal management strategies, material selection, and cooling system architectures for next-generation battery systems.
Requirements:
- B.S., M.S., or Ph.D. in Mechanical Engineering, Aerospace Engineering, Thermal Sciences, or a related field with at least 8+ years of experience in battery thermal management, preferably in aerospace, automotive, or energy industries.
- You have worked in battery systems, electric powertrains, or aerospace electrification industries.
- You have hands-on experience developing, integrating, and testing battery thermal management solutions, including liquid cooling, phase-change materials, or active cooling techniques.
- You have a deep and applied knowledge of thermal modeling, computational fluid dynamics (CFD), heat transfer, and battery pack safety analysis.
- You have led projects that achieved successful battery system thermal performance improvements, safety enhancements, or efficiency optimizations.
- You are familiar with aviation battery safety standards (DO-311A, ARP4761, AS6413) and battery thermal testing methodologies.
- Experience with thermal runaway prevention strategies, fire suppression methods, and regulatory compliance is a plus.
- This role may require up to 20% travel for testing, supplier visits, or regulatory engagements.
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