Instrumentation Engineer
Team: Test
Location: Houston, TX
Commitment: Full Time, Exempt
Workplace Type: onsite
What You’ll Get to Do
- Own the design, analysis, development, integration, and maintenance of test department electrical and instrumentation systems used across a wide range of applications.
- Play a critical role on a multidisciplinary team responsible for defining how complex aerospace hardware is instrumented, measured, and validated.
- Select, integrate, and validate sensors for low-speed and high-speed data acquisition systems
- Perform signal conditioning, including excitation, amplification, filtering, isolation, and scaling of raw sensor outputs
- Verify correct sensor operation through power checks, continuity, polarity, and calibration
- Design and fabricate wiring harnesses and instrumentation interfaces
- Integrate instrumentation with mechanical, fluid, inert gas, and cryogenic systems
- Develop robust test setups for large- and small-scale hardware
- Generate and revise electrical and instrumentation schematics for test stands
- Modify existing structures to meet testing requirements
- Generate test procedures for new systems and calibration of existing systems
- Review test data to identify issues, anomalies, and trends
- Support grounding, shielding, and EMI mitigation efforts
- Install, wire, and troubleshoot test instrumentation systems
- Communicate with the Software team to support automated testing and analysis
- Support commissioning and maintenance of test infrastructure and equipment
- Perform additional tasks as needed to support test and development operations
What You Have
- Bachelor’s degree in Electrical, Mechanical, Aerospace Engineering, or equivalent hands-on test experience (In absence of a degree, 7+ years of relevant experience)
- 3+ years of experience in instrumentation, controls, or test engineering
- Hands-on experience with signal conditioning and data acquisition systems
- Strong understanding of the following: Measurement uncertainty and sampling theory; Filtering, noise, grounding, and EMI; Sensor selection and integration
- Solid understanding of sensor signal types and wiring, including: Voltage, mV, differential voltage, and 4–20 mA outputs; Bridge-based sensors; IEPE / charge accelerometers; Digital I/O and low/high-side switching; Thermocouples and RTDs; Pulse and frequency signals
- Practical experience installing and troubleshooting: Pressure and differential pressure transducers; Thermocouples and RTDs; High-speed accelerometers; Load cells and strain-gauge sensors; Flowmeters; Mechanical limit switches; Solenoid valves; Power supplies; NI PXI, cDAQ, and cRIO systems; VFDs
- Tools & Equipment Experience: Power supplies; Digital multimeters and signal generators; Oscilloscopes; Crimp tools and precision cutting tools; Soldering and rework equipment; Heat guns and strain relief tools; Torque tools for sensor installation; Labeling and harness management tools
- Comfort working in a fast-paced, hardware-focused environment
- Excellent organizational skills, coupled with strong analytical and problem-solving abilities, and the demonstrated capacity to work both independently and collaboratively within cross-functional teams
- Willingness and ability to work outdoors in support of testing and fabrication activities; safely lift and transport up to 40 pounds; and adapt to evolving test, development, and operational requirements
What Will Set You Apart
- Experience in aerospace, propulsion testing, or flight test
- Familiarity with LabVIEW, MATLAB, Python, DIAdem
- Familiarity with Confluence, Jira, and Microsoft Office Suite
- Experience with high-speed or transient data acquisition
- Experience operating in cryogenic or high-temperature environments
- Background supporting hazardous test operations
- Strong cross-functional communication during live test operations
- 3+ years of experience with CAD modeling software
- 3+ years of experience in hardware testing environments
- 3+ years of experience with fluid and/or mechanical system design
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