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Location: Knoxville, TN

Salary: $25-$30 per hour, 40 hours per week

Contract: 12-week contract - Summer 2027 (May 24th Start Date)

Reporting to: Engineering Resource Manager

Your role in the mission:

As a mechanical engineering Intern, you will contribute to the design and development of mechanical systems and components for our fusion energy projects. Working alongside experienced engineers and physicists, you’ll gain hands-on experience in 3D modeling and design documentation using Siemens NX, and in structural and thermal analysis using ANSYS and COMSOL Multiphysics, while learning about advanced fabrication, assembly, and integration processes in a cutting-edge R&D environment.

Key responsibilities could include:

• Create and update 3D CAD models and detailed engineering drawings in Siemens NX
• Support mechanical design activities including concept generation, layout, and tolerance analysis
• Assist with mechanical assembly design, tooling design, and part integration efforts
• Work with CAD geometry from Siemens NX to prepare models for simulation (defeaturing, simplification, mesh-ready geometry)
• Perform structural and mechanical analyses in ANSYS (static, modal, buckling, and thermal-structural coupling) to support and validate design decisions
• Build and run thermal analyses in COMSOL Multiphysics, including conduction, convection, and radiation heat transfer for components operating in extreme thermal environments
• Contribute to design reviews and documentation to ensure accuracy and manufacturability
• Correlate analysis results with hand calculations, test data, or prototype inspection results
• Collaborate with engineers across disciplines (mechanical, electrical, systems) to support ongoing development projects

• Participate in prototype fabrication, inspection, and testing as needed

What you’ll need:

• Pursuing a bachelor’s or master’s degree in mechanical engineering or related discipline
• Hands-on experience with Siemens NX (Or similar CAD Software) for modeling and drafting
• Strong understanding of mechanical design fundamentals and GD&T principles
• Familiarity with manufacturing methods such as machining, welding, or assembly
• Coursework or project experience with finite element analysis (FEA) using ANSYS (Mechanical or Workbench) for structural analysis
• Familiarity with COMSOL Multiphysics, or a strong desire to learn it, for thermal and heat transfer modeling
• Solid grounding in heat transfer, solid mechanics, and materials fundamentals
• Ability to critically evaluate simulation results, including checking for mesh convergence and reasonableness of boundary conditions
• Ability to work collaboratively in a fast-paced, multidisciplinary environment
• Strong attention to detail and solid problem-solving skills

Nice to have:

• Scripting experience (Python, MATLAB, or APDL) to automate or post-process simulation runs
• Experience with ANSYS, SpaceClaim or Discovery for geometry preparation
• Familiarity with the CAD-to-simulation workflow between Siemens NX and ANSYS or COMSOL
  
  

Type One Energy applies proven advanced manufacturing methods, modern computational physics and high-field superconducting magnets to develop its optimized stellarator fusion energy system. Our FusionDirect development program pursues the lowest-risk, shortest-schedule path to a fusion power plant over the coming decade, using a partner-intensive and capital-efficient strategy.

Type One Energy is committed to community engagement in the development and deployment of its clean energy technology. For more information, visit www.typeoneenergy.com or follow us on LinkedIn.

Export Control Compliance Notice

This position may require access to technology, technical data, software, or other information that is subject to U.S. export control laws and regulations. Any offer of employment will be contingent upon the Company's ability to comply with applicable U.S. Export Control Laws, including obtaining any required government authorizations.

Type One Energy is a Global, U.S.-based company that develops and utilizes technologies subject to U.S. export control and trade compliance regulations. Certain positions may require access to controlled technologies, technical data, software, or other information regulated by U.S. Export Control Laws.

For positions involving access to export-controlled technology or information, the Company may be required to determine whether any government authorization or license is needed before such access can be provided. Any offer of employment for such positions may be contingent upon the Company's ability to comply with applicable U.S. Export Control Laws and obtain any required government authorizations.

U.S. Employment Eligibility Verification

 For positions based in the United States, Type One Energy participates in E-Verify and verifies the identity and employment authorization of newly hired employees in accordance with applicable federal law. Employees hired to work in the United States will be required to complete the Form I-9 employment eligibility verification process upon hire.

Equal Employment Opportunity

 Type One Energy is an equal opportunity employer. Employment decisions are made based on qualifications, merit, business needs, and compliance with applicable laws and regulations.

Candidate Privacy

 Type One Energy collects personal information from applicants for recruitment, hiring, and related business purposes. We process applicant information in accordance with applicable privacy and data protection laws and take reasonable measures to protect the confidentiality and security of personal information. By applying for a position, you acknowledge that your personal information may be collected, used, stored, transferred, and disclosed as necessary to evaluate your candidacy, conduct pre-employment screenings where permitted by law, and comply with legal and regulatory requirements.

Join us in our mission to commercialize fusion energy ⚡️

About Type One Energy

Type One Energy Group is mission-driven to provide sustainable, affordable fusion power to the world. Established in 2019 and venture-backed in 2023, the company is led by a team of globally recognized fusion scientists with a strong track record of building state-of-the-art stellarator fusion machines, together with veteran business leaders experienced in scaling companies and commercializing energy technologies.