Mechanical Engineer - Production Engineering
Department: Mechanical Engineering
Employment Type: Permanent employee
Schedule: Full-time
Seniority: Experienced
Location: Cambridge (UK)
Location: Waterbeach, UK
Department: R&D – Production Engineering
Reports to: Production Engineering Manager
Type: Full-time, Permanent
Thermoteknix Systems Ltd, founded in 1982 and based in Cambridge, is a world leader in thermal imaging, night vision, and augmented reality systems. Our award-winning technologies are trusted by defence, security, and industrial customers in over 70 countries. With in-house R&D, cutting-edge innovation, and a global reputation for quality, we design and manufacture solutions that perform in the toughest environments.Thermoteknix is establishing a new Production Engineering team within R&D to transition products from development into robust, scalable manufacturing.
The Mechanical Engineer will play a role in ensuring mechanical aspects of new and existing products are optimised for manufacture, test, assembly, and long-term production support. This role covers production process development, fixture and jig design, documentation, and continuous improvement of manufacturing capability.
Key Responsibilities
New Product Introduction & Transfer to Manufacturing
- Support the structured transfer of products from R&D into engineering and manufacturing.
- Ensure mechanical designs are suitable for production through DFM/DFA reviews.
- Lead mechanical workstreams within NPI projects, ensuring readiness for build and scale.
- Collaborate with design engineers to finalise manufacturable mechanical solutions.
Production Engineering Development
- Design and develop mechanical assembly fixtures, test jigs, tooling, and support equipment.
- Define and document mechanical build procedures, assembly instructions, and production workflows.
- Establish repeatable and controlled manufacturing processes for mechanical sub-assemblies.
Continuous Improvement & Manufacturing Optimisation
- Drive improvements in manufacturing efficiency, quality, and repeatability for products already in production.
- Identify opportunities to streamline mechanical assembly processes and reduce build time.
- Support cost-reduction initiatives through design refinement and improved production methods.
- Implement engineering change solutions to enhance manufacturability and reliability.
Production Support & Issue Resolution
- Provide hands-on engineering support when mechanical issues arise in production or test.
- Perform root cause analysis and corrective actions for mechanical failures or assembly problems.
- Work closely with manufacturing teams to troubleshoot and resolve build challenges quickly.
- Support concession management, non-conformance investigations, and product quality improvements.
Documentation & Engineering Control
- Maintain clear and accurate mechanical production documentation, including:
- Work instructions
- Build and assembly procedures
- Tooling drawings
- Test fixture documentation
- Support configuration control and engineering change processes (ECN).
Cross-Functional Collaboration
- Act as the mechanical interface between R&D, Production, Quality, Supply Chain, and Operations.
- Support supplier engagement for mechanical components and manufacturability improvements.
- Contribute to the development of the new Production Engineering team’s standards and processes.
Required Skills & Experience
- Degree (or equivalent experience) in Mechanical Engineering or related discipline.
- Experience in a production engineering, manufacturing engineering, or mechanical design role.
- Familiarity with CAD tools (e.g., SolidWorks or similar).
- Strong understanding of mechanical manufacturing methods (machining, sheet metal, injection moulding, assemblies).
- Experience designing jigs, fixtures, tooling, or mechanical test equipment.
- Practical problem-solving ability in a production environment.
- Strong documentation skills and attention to detail.
- Ability to work cross-functionally in a fast-paced engineering environment.
Desirable Skills & Experience
- Experience supporting NPI from prototype through to volume manufacture.
- Knowledge of DFM/DFA principles and lean manufacturing practices.
- Experience in thermal imaging, electronics packaging, or ruggedised product design.
- Understanding of engineering change control and quality systems (ISO9001).
Personal Attributes
- Hands-on, proactive, and solution-focused mindset.
- Strong communication skills with engineering and production stakeholders.
- Comfortable working both on the shop floor and in design/development environments.
- Driven to improve processes and deliver manufacturing excellence.
- Adaptable and motivated to help shape a new team and function.
Applicants must have the right to work in the UK at the time of application. Unfortunately, we are unable to provide visa sponsorship for this role.
- Opportunity to join and shape a newly formed Production Engineering team.
- A key role bridging cutting-edge R&D and real-world manufacturing.
- Collaborative environment working on advanced thermal imaging technologies.
- Career development and growth within a high-technology engineering organisation.
- Training and career development opportunities.
- Competitive salary and benefits package.
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