Sr. Design Engineer

Location: Bengaluru, India

Department: BIW

Experience: 04 - 08 Years

Job Purpose (Significance of the role & Objectives)

As a Senior Design Engineer, you will be responsible for leading a project from design and development of chassis and structural components to ensure the overall structural integrity, safety, and performance of the vehicle.

Key Responsibilities and Deliverables

• Design and development of chassis components, frame structures, sub-frames, and other structural elements using CAD software.
• Conduct detailed structural analysis and simulations to validate the designs for strength, durability, and stiffness.
• Knowledge of design release process –PLM, E- BOM
• Implementing the design principles like Design for Safety, Design for Assembly, Design for Manufacturability, Design for Reliability, Design for Serviceability, Design for Cost, DFMEA.
• Oversee detailed structural analysis and simulations conducted by the team to validate designs for strength, durability, and stiffness.
• Knowledge optimizes designs and addresses any structural challenges.
• Work closely with other engineering teams, including powertrain, suspension, and body systems, to ensure seamless integration of chassis and structural components.
• Proficiency in 2D drafting, GD&T, Tolerance Stack up. 
• Knowledge in material selection for chassis and structural components based on performance requirements, cost considerations, and manufacturing feasibility.
• Develop and oversee comprehensive testing procedures to validate the performance, safety, and durability of chassis and structural components.
• Ensure the maintains detailed design documentation, including specifications, drawings, and analysis reports.
• Prepare and present design reviews, progress reports, and documentation for internal and external stakeholders.
• Design relevant KPIs to measure and enhance the team's performance.

Desired Qualifications: Required Qualification, Knowledge, and Experience

• Bachelor's or master's degree in mechanical engineering, Automotive Engineering, or a related field.
• Experience: 04 -08 Years.
• Extensive experience in chassis and structural design and packaging of EV aggregates.
• Experience in Working with different modules of CAD software (solid modelling, sheet metal, surfacing, drawing, or drafting).
• Software skills: - solidworks/ UG NX.
• Strong understanding of structural analysis and simulation tools.
• In-depth knowledge of materials, manufacturing processes, and their impact on chassis and structural design.
• Familiarity with industry standards and regulations related to chassis and structural design.
• Good knowledge of homologation requirements (Crash Test etc.).
• Good knowledge of joining and fastening techniques (metal-metal, metal-composites).

Key Competencies

• Result oriented/Goal driven.
• Proficiency in oral and written communication.
• Self-motivated, passionate about learning, and takes initiative with a problem-solving attitude.
• Highest level of integrity (teamwork, confidentiality, ethics, and integrity are the pre-requisite for the role).
• Sense of ownership and pride in his/her performance and its impact on the company’s success.