
Real job — pulled straight from Merlin Labs’s careers page · Verified October 7, 2026 · No reposts.
Job description
Merlin Labs is hiring a Senior Mechanical Engineer — a full-time, based in Boston, MA role. Apply directly on Merlin Labs's careers page below.
Senior Mechanical Engineer
Team: Aircraft Engineering
Location: Boston
Commitment: Full Time
Workplace Type: onsite
Salary:
Responsibilities:
- Design, integrate, and test avionics and control components for aircraft and test labs
- Oversee and/or perform design and analysis tasks for system integration including stress and model analyses
- Provide CAD work in support of design activities, including application of industry best-practices for GD&T
- Support and participate in testing activities – component, system development, and system certification – as needed including test plan creation, data analysis, and test report generation and documentation
- Prepare and coordinate mechanical design and fabrication drawings and related documents
- This position may require up to 25-50% travel, sometimes with short notice, to both domestic and international locations to support aircraft and system integration and testing
Qualifications:
- BS in Mechanical, Electro-Mechanical, or Aerospace Engineering and 5+ years technical work experience
- Advanced modeling experience with tools such as SolidWorks, Catia, OnShape, Fusion360, or Creo
- Proven experience with rapid design cycles: taking a design from concept through detailed design, build, and test
- Experience leading engineering activities such as mechanism design, controls design and analysis, environmental analysis (thermal, vibration, airflow), and structural analysis
- Outstanding organization, analytical, and problem-solving skills
- Excellent written, verbal, and presentation communication skills
Nice to Haves:
- Working knowledge and understanding of the qualification and regulatory requirements for commercial and military aircraft - specifically: RTCA D0-160, DO-254; and MIL-STD-810
- Hands-on capability in a lab/field setting and able to function comfortably to build and prove out designs (SMT soldering, drilling, use of hand tools, design/build of complicated mechanical assemblies)
- Hands-on experience with electro-mechanical systems such as motors and associated EMI/EMC design and qualification testing
- Expertise in weight-critical, high-performance design techniques for mechanical systems interface management
- Familiarity with lab test equipment, including oscilloscopes, multimeters, current probes, data acquisition, and bus analyzers.
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Frequently asked questions
What skills are required for Senior Mechanical Engineer at Merlin Labs?
The required skills for Senior Mechanical Engineer at Merlin Labs include: SolidWorks, CATIA, Creo.
What is the seniority level for Senior Mechanical Engineer at Merlin Labs?
Senior Mechanical Engineer at Merlin Labs is a Senior level position.
How do I apply for Senior Mechanical Engineer at Merlin Labs?
You can view the full description and apply for Senior Mechanical Engineer at Merlin Labs on EchoJobs: https://echojobs.io/job/merlin-labs-senior-mechanical-engineer-vd91c.