Mechanical Engineer, Product Engineering

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

Intuitive Accessories are the interface between all aspects of the da Vinci system and enable safe and effective robot-assisted surgery. Our customers interact directly with Accessories in every surgical procedure, and they serve a critical role in customer satisfaction and patient outcomes.

The Mechanical Engineer, Product Engineering for Single-Port Accessories will provide engineering support across the product portfolio. Projects will include a mix of product improvements for cost savings and manufacturability to enable significant volume growth, along with enhancements to improve reliability and usability. The successful candidate will thrive in a fast-paced environment, have a passion for continuous improvement, and possess the ability to bring cross-functional teams together to solve problems. A exceptional sense of responsibility and ownership is required, as well as a commitment to high quality.

Essential Job Duties

• Work within multi-disciplinary teams to design, develop, and document mechanical components and assemblies for surgical system accessories, including parts made by plastic injection molding, thermoset compression molding, and machining
• Review and define functional requirements based on user and product-level requirements and international standards, and maintain Design History Files per regulatory and corporate requirements
• Review risk of component failure (FMEA) and implement effective mitigations
• Create and maintain product specifications (including engineering drawings) with careful consideration for critical functions and safety while designing for manufacturability and cost, in accordance with corporate operating procedures
• Troubleshoot issues and get to root cause quickly using thorough and reasoned methods
• Iterate design solutions rapidly by prototyping, testing, and analyzing using engineering principles and techniques, including computer simulation and physical models
• Support and participate in clinical and human factors evaluations to ensure positive user experience
• Collaborate with manufacturing and supplier engineering to facilitate transfer of designs into sustainable production
• Establish personal goals aligned with overall project and company goals

Qualifications

Required Skills and Experience

• Demonstrated excitement and capacity to learn and quickly analyze tough technical problems using fundamental principles, exceptional mechanical intuition, and persistence to pinpoint root cause of problems
• Demonstrated ability to think at a systems level, interface between multiple design groups, and negotiate conflicting requirements
• Passion for continuous improvement and a commitment to quality
• Understanding concepts of design input, design output, requirement traceability, and FMEA risk analysis
• Mechanical analysis, including statics, dynamics, and strength of materials
• Demonstrated ability to design for reliability and manufacturability
• Exposure to full product development lifecycle including ideation, design, debug, verification, qualification, transfer to manufacturing, and sustaining
• Demonstrated knowledge of materials (preferably plastics and silicone rubber) and material properties. Ability to apply knowledge of engineering materials and component selection criteria to product designs through exceptional concept development, analysis, hands-on prototyping, and reliability testing skills.
• Experience designing plastic components and assemblies
• Knowledge of component manufacturing processes (including injection molding, thermoset molding, machining, vacuum thermoforming, pad printing, laser marking, etc.)
• Proficiency with CAD (SolidWorks highly preferred): designing parts with complex geometry, creating assemblies, creating detailed manufacturing drawings, and studying designs with Finite Element Analysis (FEA)
• Proficiency at failure analysis, including root cause analysis techniques (e.g., fishbone, 5 Whys, etc.)
• Fluency in ASME Y14.5 GD&T and tolerance stack analysis
• Comfortable operating machine shop, measurement, and test equipment
• Demonstrated ability to create and execute an engineering test plan, and proficiency at writing engineering test reports
• Ability to communicate effectively (written and verbal) across functions, including presenting to a technical audience
• Minimum 4 years of hardware product design experience with undergraduate degree, or minimum 2 years with graduate degree.
• Ability to travel up to 10%

Required Education and Training

• Minimum BS in Mechanical Engineering required, MSME preferred. Biomedical or other engineering discipline may be acceptable with appropriate mechanical experience.

Preferred Skills and Experience

• Sense of shared responsibility and reward
• Ability to excel in a fast-paced, high transaction, mass-production environment
• Ability to utilize deep technical knowledge and broad expertise to achieve company targets in creative and effective ways
• Experience leading & supporting cross-functional meetings
• Knowledge of sterilization methods, biocompatibility, and packaging of medical devices
• Knowledge of additional manufacturing processes such as extrusion, blow molding, ultrasonic welding, RF welding, heat staking, and laser welding
• Prior experience working in a regulated industry (medical device highly preferred)

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.