Reliability Engineer – HROC

Location: Cairo

Time Type: Full time

Job Description

Reporting to: Functional Engineering Lead – HROC

Job Purpose:

In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.

Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region.

Regular travel to the plant sites including longer stays at plant will be required.

Roles and Responsibilities:

• Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems
• Prepare preventive MTN plans for plant equipment
• Develop the Inspection master plan (preventive & predictive)
• Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues
• Ensure sustainable corrective actions are implemented and tracked
• Build capability within plant teams on structured problem-solving methods
• Analyse and Interpret condition monitoring data and translate insights into actionable work orders
• Support plants in transitioning from emergency based to condition-based maintenance
• Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling
• Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation
• Prepare SAP PM work orders in case indications / failures are detected
• Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record
• Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy
• Support digital initiatives within HROC and asset performance management
• Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
• Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
• Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.

Job Qualifications, Requirements & Experience:

Education

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field
• Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
• Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
• Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage)
• Strong working knowledge in usage of SAP PM & Infor EAM
• Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
• Strong training and coaching abilities.
• Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage
• Willingness to extensive travelling abroad including longer stays at plants.

Work Week: European