Reliability Engineer

Department: GL6 Test & Reliability Engineering

Employment Type: Full Time

Location: Mount Pleasant, Wisconsin, SMC

Responsibilities

• Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
• Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
• Set up and operate ORT equipment, including environmental chambers, burn-in rooms, and custom fixtures.
• Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
• Develop and maintain test scripts and procedures for environmental screening and stress testing.
• Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
• Support root cause analysis (RCA) for reliability concerns and document corrective actions.
• Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
• Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
• Ensure ESD-safe practices, lab safety, and adherence to all quality standards.
• Other duties as assigned.

Qualifications

• Bachelor’s or Master’s degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field required.
• 3–5 years of experience in reliability, test engineering, or related field, preferably with enterprise/AI server and storage platforms.
• Experience running ORT testing, including environmental temperature/humidity chambers and burn-in environments.
• Experience in Metrology including CMM, Microscopy, Spectroscopy, and DPA Including cross section, Dye, Pull and Shadow Moire. 
• Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
• Proficiency with environmental test equipment and methodologies.
• Experience with scripting or automation tools (Python, Bash, LabVIEW, or similar).
• Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
• Strong problem-solving, organizational, and documentation skills.
• Excellent written and verbal communication skills with the ability to present technical findings clearly.
• Ability to work independently and collaborate effectively with cross-functional teams.
• Must be able to sit at a workstation for extended periods and lift up to 40 lbs.

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.