Technical Specialist - CAE Mold Flow

Location: Dearborn, MI, United States; Hybrid

We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more!

In this position... 

Moldflow CAE Technical Specialist focuses on advanced injection molding simulation to optimize part and tool development for Exterior Systems, ensuring alignment with corporate requirements. The successful candidate will lead, perform, and audit Moldflow simulations, transforming models into high-fidelity finite element representations to accurately predict performance and identify cost-saving opportunities across all development stages.

Key responsibilities include problem-solving molding-related issues, authoring new design rules and acceptance criteria for molded materials, and providing critical technical support to D&R, PD Finance, Purchasing, and Cost Optimization teams. Furthermore, this position involves reviewing and validating supplier simulations, interpreting CAE and physical test results to develop feasible countermeasures, and establishing strong correlations between virtual and physical testing. Active participation in local and global forums to share emerging methodologies, teaching Moldflow courses, and maintaining a forward-looking mindset on new technologies are also essential aspects of this role.
 

Here's a more concise version of the job description: **Moldflow CAE Technical Specialist** This role focuses on optimizing injection molding processes for Exterior Systems through advanced Moldflow simulation. The specialist will lead, execute, and audit high-fidelity simulations to predict performance, identify cost savings, and resolve molding issues. Key responsibilities include developing new design rules, providing technical support to various teams, validating supplier simulations, and correlating virtual and physical test results. The position also involves sharing emerging methodologies and teaching Moldflow courses to foster continuous improvement.