Description
Senior Product Engineer
Team: Product Development
Location: Frankfurt
Commitment: Permanent – Full Time
Workplace Type: hybrid
Ready to lead, disrupt and reinvent the sleep industry?
We are Emma – The Sleep Company. Founded in 2015, we’ve become the world’s largest D2C sleep brand, available in over 35 countries with more than 25 stores across Europe. Recommended by leading consumer associations in EMEA, APAC, and the Americas, we develop the best sleep comfort products that empower our customers to awaken their best every day.
At Emma, we are a community of smart, driven people, united by a strong culture of collaboration, teamwork, and knowledge sharing. We think big, take ownership, and are empowered to drive meaningful impact. Through hands-on experience, mentorship, and continuous learning, we drive our own growth and learning. With Emmies from over 60 nationalities and offices across multiple regions, our diverse perspectives enrich our workplace culture. Ready to shape the future of sleep with us? Let’s make it happen!
What you'll do:
- Lead FEM-based product optimization projects for mattresses, bed frames, and accessories.
- Develop and implement simulation strategies across the full product lifecycle – from concept to production.
- Introduce new technologies and methodologies, such as non-linear material modeling, multiphysics simulations, or AI-assisted optimization.
- Create detailed test plans for FEM analysis, data acquisition, model calibration, and correlation studies.
- Perform hands-on technical tests in our in-house lab, including mechanical testing, material analysis, and prototype validation.
- Tear down products to their core to analyze design, material properties, and structural integrity.
- Collaborate closely with suppliers during the development phase, ensuring clear technical communication, alignment on specifications, and effective issue resolution.
- Act as a subject matter expert in material properties, 3D CAD design, and FEM pre-/post-processing.
- Mentor junior engineers and foster a culture of technical excellence and innovation.
- Ensure timely delivery of high-quality results in line with project goals and customer expectations.
Who we're looking for:
- Master’s degree or PhD in Mechanical Engineering, Materials Science, Physics, or a related field.
- Minimum 5 years of professional experience in FEM, ideally within consumer product development or soft materials.
- Advanced proficiency in FEA tools such as Abaqus, HyperMesh, Solid Edge; scripting experience (Python, MATLAB) is a plus.
- Strong background in complex FEM analyses: non-linear, transient, fatigue, thermomechanical.
- Familiarity with soft materials like foam, elastomers, plastics, and gels – especially in the context of sleep products.
- Solid understanding of FMEA (Failure Mode and Effects Analysis) and related quality and risk assessment methodologies.
- Strong critical thinking skills and a structured approach to problem-solving.
- Excellent analytical skills and a high level of autonomy and initiative. Strong communication skills – able to convey technical insights clearly and persuasively.
- Fluent in English; Chinese language skills are a plus, German is beneficial.
- Passionate about innovation, teamwork, and creating outstanding products that improve sleep quality.
What we offer:
- Discounts on our top-notch products.
- The opportunity to collaborate with multinational teams.
- Exciting events that aren't just team-building exercises but opportunities to create epic memories.
- All the tools you need to grow and take ownership from the beginning.
- Pet-friendly environment, where you can bring your furry desk buddy.
Become an Emmie
Emma is transforming the world of sleep - and we want the highest-performing people to help us pull it off. We want you. But only if you're willing to go all in. Only if you're willing to question, disrupt, innovate, and create from the ground up.
We proudly celebrate diversity. We are an equal-opportunity employer committed to promoting inclusion in our workplace. We consider all qualified applicants for employment without regard to race, ethnic origin, religion or belief, gender, gender identity or expression, sexual orientation, national origin, disability, or age.
Our aim is to get back to you in a couple of days, however, we are currently receiving a large number of applications and this might lead to a delay in the process. We will get back to you as soon as possible!
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