Senior Tech Lead Mechatronics

Location: PUNE, MAHARASHTRA, India

In This Role, Your Responsibilities Will Be:

1. A Mechatronics Engineer must have solid technical skills in the fields of mechanics, electronics, Electrical and computer science

2. System Architecture & Mechatronic Design: 

• Lead design of complex mechatronic systems involving BLDC, stepper, and servo motors.

• Architect integrated motion systems combining sensors, actuators, drives, and controllers for industrial machines.

1. Motor Control, Drives & Embedded Software:

• Specify and optimize DC motor drives and actuator systems for efficiency, thermal performance, and precision.

• Competence in the use and management of sensors and actuators, PLCs, and embedded systems

• Develop and tune motion‑control algorithms, PID/FOC loops, and embedded software (C/C++/Python).

1. Modeling, Simulation & Prototyping

• Use MATLAB/Simulink and CAE tools to model dynamics, NVH, thermal behavior, and system performance.

• Lead rapid prototyping, testing, root‑cause analysis, and supplier coordination for custom components.

1. Gear Train & Transmission Design

• Design spur, helical, planetary, and harmonic gear systems for motor-driven mechanisms.

• Perform gear macro/micro geometry design, backlash/tolerance analysis, and strength/life calculations using AGMA/ISO standards.

• Knowledge of Ball Screw, lead screw and different Mechanism for Rotary to Linear conversion.

• Work together with Hydraulic expert to integrate electronics to Actuator systems

1.  Motion System Integration

• Select and size motors, gearboxes, encoders/resolvers, brakes, and drives using load, inertia, and duty-cycle analysis.

• Define mechanical requirements, architecture, and detailed designs for precision motion assemblies.

• Understanding of the principles governing automatic control systems, such as control system theory and system modeling

1. Testing, Validation & Reliability

• Conduct bench testing, torque‑speed characterization, NVH validation, and system debugging.

• Perform DFMEA, verification planning, design validation, and implement corrective actions.

1. Manufacturing & DFM/DFA

• Apply DFM/DFA principles and select appropriate materials and processes for gears, shafts, housings, and transmission components.

1. Cross‑Functional Collaboration & Compliance

2. Work closely with electronics, firmware, mechanical, and manufacturing teams across development stages.

3. Ensure compliance with industry safety and regulatory standards (UL, CSA, FM, ISO, IEC, NEC, FDA).

4. Communicate design decisions, risks, and results to global stakeholders.

For This Role, You Will Need:

• Bachelor’s/Master’s in Mechatronics/Mechanical/Electrical or related.

• Min 15 years in mechatronic design focused on motorized and gear‑based systems.

• Strong knowledge of BLDC/Stepper motors, drivers, power stages, feedback devices (incremental/absolute encoders, resolvers), and motion control fundamentals.

• Hands‑on experience with AGMA/ISO gear design and analysis, tolerance analysis, bearing selection and preload, shaft/housing stiffness, and NVH basics.

• Experience with power analyzers, oscilloscopes, torque/force sensors, accelerometers, spectrum analyzers, and dynamometer test benches.

• Working knowledge of relevant ISO, IEC & UL/CE standards.

• Excellent problem-solving, Critical thinking and debugging skills.

• Strong communication and collaboration skills.

About Us

WHY EMERSON 

Our Commitment to Our People

At Emerson, we are motivated by a spirit of collaboration that helps our diverse, multicultural teams across the world drive innovation that makes the world healthier, safer, smarter, and more sustainable. And we want you to join us in our bold aspiration.

We have built an engaged community of inquisitive, dedicated people who thrive knowing they are welcomed, trusted, celebrated, and empowered to solve the world’s most complex problems — for our customers, our communities, and the planet. You’ll contribute to this vital work while further developing your skills through our award-winning employee development programs. We are a proud corporate citizen in every city where we operate and are committed to our people, our communities, and the world at large. We take this responsibility seriously and strive to make a positive impact through every endeavor.

At Emerson, you’ll see firsthand that our people are at the center of everything we do. So, let’s go. Let’s think differently. Learn, collaborate, and grow. Seek opportunity. Push boundaries. Be empowered to make things better. Speed up to break through. Let’s go, together.

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ABOUT EMERSON 

Emerson is a global leader in automation technology and software. Through our deep domain expertise and legacy of flawless execution, Emerson helps customers in critical industries like life sciences, energy, power and renewables, chemical and advanced factory automation operate more sustainably while improving productivity, energy security and reliability.

With global operations and a comprehensive portfolio of software and technology, we are helping companies implement digital transformation to measurably improve their operations, conserve valuable resources and enhance their safety.

We offer equitable opportunities, celebrate diversity, and embrace challenges with confidence that, together, we can make an impact across a broad spectrum of countries and industries. Whether you’re an established professional looking for a career change, an undergraduate student exploring possibilities, or a recent graduate with an advanced degree, you’ll find your chance to make a difference with Emerson. Join our team – let’s go!

No calls or agencies please. 

We are seeking a skilled & experienced Sr Tech lead - Mechatronics domain Engineer to join our dynamic Engineering team. As a Sr Technical Lead, you will collaborate with engineering team for product design & development. You will be responsible for leading complex mechatronics systems involving BLDC, Steeper & Servo motors & provide design guidelines to meet the requirements.