Failure Analysis Engineer INTERN
Location: Sunnyvale, CA
Department: Failure Analysis
Role Overview
We are seeking a Junior Failure Analysis Engineer to support structured investigations into material, device, and component failures.
This role is ideal for early-career engineers or recent graduates with a background in materials/metallurgy or electronics/PCB systems who are interested in hands-on problem solving and laboratory work.
You will work closely with senior engineers to develop root cause analyses and translate data into clear, evidence-based conclusions.
Key Responsibilities
- Support failure investigations involving fracture, corrosion, contamination, degradation, and defects
- Perform microscopy and microanalysis (training provided for SEM/EDS as needed)
- Prepare and analyze cross-sections to evaluate failure mechanisms
- Execute hands-on lab work including sample prep, imaging, and data collection
- Assist in developing and executing test plans based on investigative hypotheses
- Maintain clear documentation and ensure traceability of all analyses
- Contribute to technical reports and data summaries
- increasing responsibility over time
Required Qualifications
- Bachelor’s degree in Materials Science, Metallurgy, Electrical Engineering, Mechanical Engineering, or related field
- 0–3 years of experience (industry, internships, research, or lab work)
- Foundational understanding of either:
- Materials/metallurgy
- Electronics / PCB / PCBA systems
- Strong analytical and problem-solving skills
- Attention to detail and ability to follow structured processes
- Clear written and verbal communication skills
Preferred Qualifications (Not Required)
- Experience with microscopy (optical, SEM) or materials characterization
- Exposure to failure analysis, reliability testing, or root cause methodologies
- Hands-on lab or project experience involving materials or electronics
- Familiarity with cross-sectioning or sample preparation
Key Competencies
- Structured, hypothesis-driven thinking
- Attention to detail and data accuracy
- Hands-on problem-solving mindset
- Analytical rigor and curiosity
- Collaborative mindset and accountability
- Consistency and reliability in execution
Work Environment
- Hands-on laboratory work with advanced analytical equipment
- Combination of independent analysis and cross-functional collaboration
- Direct exposure to real-world engineering and manufacturing challenges
Why Join Covalent
At Covalent, you’ll work alongside world-class scientists and engineers in a dynamic, collaborative environment. We empower our team members to take ownership of their work, innovate constantly, and engage directly with customers, shaping the future of technology.
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