Responsibilities
- Responsible for the design, development, prototyping, and volume manufacturing of complex injection molded assemblies and high-precision mechanical components & assemblies
- Specifying injection molding tooling with state-of-the-art capabilities: Variotherm, vacuum assist, hot runners, etc
- Design and development of manufacturing test fixtures as required
- Identify & interface with key component vendors (suppliers of tubing, valves, etc, that may be integrated into our consumable design)
- Interface with R&D systems & mechanical engineering teams to negotiate designs that meet product requirements & are feasible to manufacture economically
- Conduct design reviews and present fresh ideas, new technologies, and creative solutions to design problems
- Show proof of concept through rapid prototyping
- Work closely with the scientific team through the creation of verification/validation protocols (IQ, OQ, PQ) as well as successful execution, data generation, reporting, and documentation
- Work with external companies as needed to outsource injection molding activities and manage the vendors through all phases of the projects, including user requirements, RFQ, vendor selection, and concept & design, followed by verification/validation
- Work with external companies as needed to outsource consumable assembly and sterilization activities through all phases of the project(s)
- Create comprehensive work instructions and manufacturing SOPs as needed
Requirements
- 15+ years of hands-on experience with plastic injection molding, including but not limited to component design, design optimization, mold design
- 5+ years of experience designing and building one-time-use tubing sets or consumables for the medical or biotech industry
- In-depth knowledge of materials science/plastics properties and metrology techniques
- Experience with drafting engineering drawings, BOMs, and product specifications
- Good understanding of DFM and lean manufacturing
- Excellent verbal, written, presentation, and interpersonal skills. Strong analytical and problem-solving skills
- Prior experience with FDA regulations and ISO, cGMP, QMS standards & with USP class VI materials
- Knowledge and hands-on experience with machine shop tools
- Strong proficiency with SolidWorks CAD tools
- Work history with several successful iterations of molded components transferred successfully to volume manufacturing
- Working knowledge of manufacturing techniques, including machining, injection molding, and bonding of consumables (ultrasonic welding, laser welding) for biotech components
- Desire to be part of a rapidly evolving organization with compelling technology, and ready to take products and processes to the next level
- Self-awareness, integrity, authenticity, and a growth mindset
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