Objectives of this role
- Developing, optimizing and improving manufacturing processes to enhance productivity, quality and safety.
- Identifying and implementing process improvements to reduce costs, minimize waste and increase efficiency.
- Collaborating with cross-functional teams to ensure smooth integration of new processes, technologies and equipment.
- Monitoring and analyzing process data, identifying trends and proposing solutions for process improvement continuously.
- Performing process capability studies, statistical analysis and data-driven decision-making to achieve operational excellence and meet production targets.
- Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities.
Your Responsibilities
- Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate solutions.
- Design and implement process optimization strategies to enhance efficiency, reduce cycle time and improve product quality.
- Collaborate with engineering, production and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
- Monitor and analyze process performance metrics, such as cycle time, yield and scrap rate and develop strategies to meet or exceed targets.
- Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
- Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
- Lead process validation activities, including protocol development, execution and documentation, ensuring compliance with regulatory requirements.
- Participate in cross-functional teams to drive root cause analysis, corrective actions and preventive measures.
- Provide training and guidance to production teams on new processes, procedures and equipment to ensure successful implementation and operation.
- Stay up-to-date with the latest advancements in process engineering technologies, methodologies and best practices.
Your Skills and Expertise
- Bachelor’s or Masters degree in Engineering (mechanical, industrial, chemical or similar).
- 5+ years of experience as a process engineer in a manufacturing environment.
- Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies and statistical analysis.
- Experience with driving and adhering to PDP (PLC) process and implementing PFMEA
- Proficient in process analysis, process modelling, statistical analysis and simulation software.
- Excellent problem-solving and analytical skills with the ability to identify and resolve complex process issues.
- Working knowledge of process safety, risk assessment and compliance with regulatory standards.
- Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
Summary of Benefits
- Health, Vision & Dental – Boston Materials pays 75% of Health, Vision and Dental Care coverage for employee and dependents
- 401(k) plan
- 4 weeks of supplemental Paid Parental and Family Leave
- Unlimited Paid Time Off
- Holidays: 14 days/year
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