IN_RBAI_Senior Engineer / Maintenance Shift Leader (Final Assembly Testing & Inspection)

Location: Bengaluru, KA, in

Company Description

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.

Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for  eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products.  RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1)  is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.

Job Description

Regular:

1.Maintain the uptime of testing equipment, including Functional Testers(CCS-
SzP&AnP), Flash Testers, In-Circuit Testers (ICT), Intermediate test (IMT) stations,
AOI and FOI
2.Maintain PDCA for Testing and Inspection process.
3.Shopfloor shift management for testing and inspection pool in rotational shift support
4.Elimination of repeated problem in testing and Inspection process.
5.Implementation of best Practice and Process Improvement.
6.Quickly identify part failure issues in testers, conduct in-depth investigations into
tester cards failures, contact pin issues and wire harness problems..
7.Leading discussions with process Owner and CoC for non-solving problem
8.Take responsibility for spare parts management, ensuring availability and readiness
Manage obsolete spares efficiently.
9.Participate in design reviews, providing input on testability and reliability aspects.
10.Working on the Modification or Improvement of the tester performance.
11.Coaching a team for DLR management and SysCIP

12.Skill development for respective team

Periodic:

1. Evaluate and integrate new automated testing tools/jig and methodologies.
2.Analyze test results and provide feedback to process owners and product
development team.
2. Co-ordination with Process owner for improvement activities
3. Quick Adaption of Change Management.
4. Create Machine FMEA and review. Change potential points into CBM.
5. Knowledge transfer and Lessons Learned deployment across the team members.
6. RPP measure implementation for productivity and process improvements (e.g.
Tool life extension, Tool/Spare parts localization )
7. Proactive identification of potential quality risks / Breakdown and containment /
correction work on Predictive action

Occasional:

1. Implementation of Digital systems in Maintenance like i4.0 solutions,
AI/ML,BOT,RPA,Predictive Maintenance, etc.

Qualifications

BE or Diploma in E&E/ E&C / Mechatronics with 6 to 10 Years of experience in Testing breakdown maintenance worked in Electronic manufacturing industries

Additional Information

Should be worked in Electronic manufacturing industries

Should be able to work in shifts