Quality Assurance Lead (Weekend Day Shift)
Team: Quality Assurance
Location: Nashville, Tennessee
Commitment: Full-Time
Workplace Type: onsite
Responsibilities
- Implement, coordinate, administer, and continuously improve the Quality Assurance AQL Visual Inspection / On-The-Floor program:
- Responsible for development and quality oversight of the visual inspection /quality on the floor program.
- Partners with manufacturing and other internal groups to establish a philosophy for visual inspection and develops the visual inspection qualification for operators and QA AQL Specialists.
- Builds and maintains qualification kits.
- Collaborates with manufacturing to develop the program for classification of rejects and AQL levels.
- Participates in equipment design and start-up of automated equipment and manual/semi-manual visual inspection start up.
- Supports implementation / qualification of automated inspection procedures.
- Reviews all SOPs, policies, work instructions, batch records, etc. regarding visual inspection, defects, rejects, and defect kits.
- Develops QA documents for visual inspection AQL inspection.
- Quality reviewer/approver for visual inspection deviations, change controls, CAPAs, etc.
- Completes training and maintains required qualifications for visual inspections.
- Responsible for performing QA line clearance for visual inspection and audits of the fill/finish area.
- Analyzes and trends AQL defects, provides metrics, and presents KPIs.
- Reviews and approves process generated data from manufacturing visual inspection.
- Ensure regular presence in operational areas and support personnel on quality matters.
- Real-time batch record reviews and in-process auditing.
- Routine walk-throughs of production areas, laboratories, and warehouse to ensure inspection readiness of the facility. Routinely communicate findings and ensure issues are corrected in a timely manner.
- Ensures processes are executed according to batch records and procedures. Ensures any potential compliance issues identified during batch record review are corrected and clarified.
- Provides constructive feedback to individuals executing batch records and communicates best practices to share with different areas of manufacturing.
- Collaborates with planning groups to prioritize critical lot disposition. Also ensures that the schedule is being monitored and operations has all the required releases to ensure no downtime.
- Identifies process improvements of batch record review and product disposition processes.
- Oversees labeling activities, verifies labeling issued to and returned from operations.
- Immediately escalates issues to QA management, submits event notifications where appropriate.
- Ability to assess and triage deviations that occur with the local process team. Write, review, and assess deviations, and participate in investigations. Support CAPAs, gap analysis, and product complaints.
- Develops strategy on how to achieve the work that needs to be completed, works with manufacturing to determine schedule and support. Ensures appropriate coverage which may include some evenings.
- Provide support during internal / external / regulatory inspections.
- Adhere to company policies and applicable regulatory agencies requirements (ICH, FDA etc.) to ensure compliance.
- Communicate clearly with cross-functional teams.
- Train and qualify future QA AQL Specialists
- Other duties as assigned
Requirements
- Bachelor’s degree in science or other related discipline, or equivalent level of skill and experience
- A minimum of 4 years of AQL inspection experience in the pharmaceutical industry with liquid and lyophilized products
- Quality Engineer Certification preferred
- Highly organized individual with strong attention to detail
- Ability to management time and priorities effectively
Shift
- Weekend Day Shift: Saturday–Monday, 7:00 AM–7:00 PM
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