Sr. Manufacturing Engineer, Project Kuiper

- Bachelor's Degree in Engineering (Manufacturing/Mechanical/Aerospace/Industrial/Electrical) or related discipline, or equivalent experience.
- 7+ years of experience in the development, planning and standing up of manufacturing operations for automotive, medical device or space hardware.
- Able to work Wednesday through Sunday on split shift from Noon - 8pm.
- Experience leading manufacturing engineering teams, processes, facilities and systems in an R&D and/or production environment.
- Hands-on experience with mechanical, electrical and/or propulsion systems.
- Experience with various automated manufacturing processes, including assembly and test methods at component level, subsystem, and system level.
- Highly familiar with QTP/ATP and production test methods, and automated data acquisition and collection.
- Formal training/certification in Operational Excellence Systems (Lean, 5S, Six Sigma, etc.) a plus.
- Strong organizational, analytical, root cause analysis and problem-solving skills.
- Excellent communication and leadership skills.
- CAD experience (NX), PFMEA experience, GD&T knowledge.

Amazon is committed to a diverse and inclusive workplace. Amazon is an equal opportunity employer and does not discriminate on the basis of race, national origin, gender, gender identity, sexual orientation, protected veteran status, disability, age, or other legally protected status. For individuals with disabilities who would like to request an accommodation, please visit https://www.amazon.jobs/en/disability/us.

Our compensation reflects the cost of labor across several US geographic markets. The base pay for this position ranges from $128,600/year in our lowest geographic market up to $213,600/year in our highest geographic market. Pay is based on a number of factors including market location and may vary depending on job-related knowledge, skills, and experience. Amazon is a total compensation company. Dependent on the position offered, equity, sign-on payments, and other forms of compensation may be provided as part of a total compensation package, in addition to a full range of medical, financial, and/or other benefits. For more information, please visit https://www.aboutamazon.com/workplace/employee-benefits. This position will remain posted until filled. Applicants should apply via our internal or external career site.
Project Kuiper is an initiative to increase global broadband access through a constellation of 3,236 satellites in low Earth orbit (LEO). Its mission is to bring fast, affordable broadband to unserved and underserved communities around the world. Project Kuiper will help close the digital divide by delivering fast, affordable broadband to a wide range of customers, including consumers, businesses, government agencies, and other organizations operating in places without reliable connectivity.

We are seeking a talented Senior Manufacturing Engineer to lead, develop and scale Kuiper Satellite production. This role will support split shift and weekend operations for the Kuiper Integration team, driving critical build and test operations for over 5 different assembly lines.

Key job responsibilities
- Lead, coordinate and troubleshoot key production operation activities Wednesday through Sunday on split shift support. Areas supported include satellite final integration and phased array testing.
- Plan and execute key flight and non-flight build and test campaigns to support broader Kuiper program milestones.
- Coordinate with Kuiper program leadership, production leads, test engineers and other manufacturing engineers to plan and coordinate daily satellite integration tasks for the operations team with an ability to adapt to changing schedules and other dynamic priorities.
- Review and lead definition of the assembly line and equipment needed for satellite integration.
- Work with the vehicle test team to establish proper testing procedures, protocols and automated test definition of the Kuiper satellite.
- Interface with facilities personnel on building development and requirements.
- Optimize cost and the assembly line to meet aggressive build rates and overall budget targets.
- Define standards, requirements and processes for manufacturing systems, work instructions and troubleshooting of complex space hardware.
- Provide frequent feedback and technical reviews on designs, processes, tools and custom equipment used in both R&D prototyping and production environments.
- Assist with hiring and training the technician team and manufacturing engineering team, specifically on new processes, procedures and designs.
- Improve and enforce area safety through design reviews, processes reviews, regular auditing and safety-related projects.

Additional Requirements
- Willing to work flexible shifts as needed.
- Able to climb up and down ladders, work in tight spaces, bending, grasping, sitting, pulling, pushing, stooping, and stretching may be required to perform the functions of this position.
- Able to lift at least 25 lbs. unassisted

A day in the life
The Senior Manufacturing Engineer will work closely with test, design, operations, tooling, quality and enterprise teams on both first-article hardware development and production hardware integration processes and systems. This is a critical role that will support production and development in a flexible manner as we transition from R&D to production operations. This candidate will not only keep the lights on during hours outside of first shift, but will rapidly improve and scale the production line in conjunction with other team members. The successful candidate has extensive experience in supporting programs through full development cycles of space hardware through development, QTP (qualification test procedures), and flight hardware ATP (acceptance test procedures). You have also led highly technical teams in an ambiguous and rapidly changing environment, executing key program build and test campaigns to a high degree of quality. You will help lead long-term production planning and rate scaling, provide technical reviews of designs and manufacturing team decisions, and build and develop the team’s technical and leadership skills.